BOLTARON® is a value-priced thermoform sheet for holsters and knife sheaths, with a haircell texture on the outside and a smooth back on the inside.
It was made as a dependable alternative to KYDEX® and HOLSTEX®, and holster and sheath makers use it widely in press and vacuum forming for gun holsters, knife sheaths, and other molded gear. It forms consistently and turns out durable, impact-resistant parts, and its clean, functional surface works for both utility builds and finished pieces.
BOLTARON® forms at 290°F to 350°F and behaves much like other thermoform sheets, so it slots easily into most holster and sheath making setups. For makers who want consistent results at a lower material cost, it is a practical choice.
Gunmetal Gray is a dark, metallic-toned gray. It comes in .080 and .093 gauge, in sizes from 8in x 8in up to 2ft x 4ft, and we can cut sheet down to size for you. BOLTARON® sheet is made in the USA. Select your gauge and size from the options above.
(NOTE: We offer custom prints, thicknesses, and cuts on all thermoform materials. If you have a special project need, please contact us for assistance and details.)
Custom Cuts – cut to your exact size
Don’t need a whole sheet? You can have BOLTARON® Sheet - (Gunmetal Gray) - (Haircell Texture) cut down to the size you need. Enter your dimensions in the cut tool and it’ll show how many pieces you’ll get from a sheet, draw the layout, and add the order to your cart. You waste less material, and you’re not paying to ship a full sheet.
Look for the “Custom Cut Available – Click Here” button in the product options above. It appears as soon as you choose a qualifying sheet size.
1Pick a full-sheet sizeChoose a qualifying sheet size (e.g. 2ft × 4ft) from the options above to unlock the tool.
2Enter your cutType your finished length & width. The tool shows the maximum pieces per sheet and a cut diagram.
3Add to cartAdd your custom-cut order and we’ll cut it to spec before it ships.